rePowder

ATOMIZING RESEARCH PLATFORM

 by AMAZEMET

MORE THAN
ULTRASONIC
ATOMIZER

ALLOY AND
POWDER
PROTOTYPING
EASY AS NEVER

FEEDSTOCK IN ANY
SHAPE OR FORM

Failed printouts, chips, wire, rod, granulate and more – you can melt and atomize anything you want, without need for feedstock special preparation.

ULTRASONIC ASSISTED ALLOYING

 For ideally homogeneous alloy, even from elements with significant difference in properties.

FULL CONTROL

OVER PROVIDING FEEDSTOCK, MELTING AND ATOMIZATION.
REPOWDER IS EQUIPPED IN TOOLS ALLOWING PRECISE ARC HANDLING AND MATERIAL MANIPULATION IN ALL THREE AXIS.

ULTRASONIC
ATOMIZATION

MOLTEN MATERIAL FORMS HIGH-FREQUENCY STANDING WAVE ON THE TOP OF SONOTRODE. DROPS OF MATERIAL SEPARATE FROM THE WAVE TOP FORMING SPHERICAL POWDER PARTICLES.

 

FEEDSTOCK IN ANY
SHAPE OR FORM

Failed printouts, chips, wire, rod, granulate and more – you can melt and atomize anything you want, without need for feedstock special preparation.

FULL CONTROL

Over providing feedstock, melting and atomization. rePowder is equipped in tools allowing precise arc handling and material manipulation in all three axis.

ULTRASONIC ASSISTED ALLOYING

For ideally homogeneous alloy, even from elements with significant difference in properties.

ULTRASONIC
ATOMIZATION

Molten material forms high-frequency standing wave on the top of sonotrode. Drops of material separate from the wave top, forming spherical powder particles.

RAISE
YOUR POWDER
QUALITY

PERFECTLY SPHERICAL PARTICLES

NO OTHER ATOMIZATION METHOD OFFERS SPHERICITY AS HIGH AS
UP TO  0,98

FREE FROM CONTAMINATION

AND CONTROLLABLE OXIDATION CONDITIONS THANKS TO AIRLOCK EQUIPPED POWDER CONTAINERS

PRECISE ALLOYING

WITH FULL MELTING CONTROL BY SPOT-ON MELTING TIG TORCH

PARTICLE SIZE CONTROL

THE HIGHER ULTRASONIC FREQUENCY, THE SMALLER PARTICLES

CLEAN ENVIROMENT

10-2 MBAR or 10-5 MBAR VACUUM IN THE CHAMBER

AVAILABLE SETUPS AND FEATURES

STANDARD CONFIGURATION
ARC-BASED ULTRASONIC ATOMIZER

OPTIONS AND UPGRADES

Process chamber

  • Adaptable stainless-steel vacuum chamber
  • Integrated with any add-0ns and upgrades
  • Final vacuum level below 10-2 mbar in standard version equipped with dual stage oilpump
  • Overpressure and vacuum sensor (Pirani)
  • Additional ISO-KF/ISO-K ports for sensor and custom development
  • Arc-melting system with 6 coldcrucibles
  • Powder collection chamber with airlock
  • Quartz glass viewport

Melting system

  • 340 A 40% (290 A 60%) duty TIG system
  • Plasma torch up to 500 A
  • High Frequency Pulsation up to 20 kHz current pulsation
  • Lift-off arc ignition

Ultrasonic system

  • Standard 20 kHz system – 1,5 kW maximum power
  • Quick release flange – tooling change within 5 minutes
  • Universal tooling for atomization and ultrasonic-assisted alloying
  • Dual water-air cooling
  • Replaceable sonotrode tips

OPTIONS AND UPGRADES

Vacuum-tight sample manipulator

Induction melting

  • 225 cm3 graphite crucible
  • 1300 °C maximum operating temperature
  • Designed for precious and non-ferrous alloys

Multifrequency ultrasonic generator

  • Working with any ultrasonic system
  • 17 to 70 kHz frequency range
  • Full phase and amplitude monitoring
  • Adjustable transducer voltage

Exhaust gas recirculation system

  • Designed for continous operation
  • Nanoparticles production

Ultrasonic casting

  • Texture-less microstructure
  • Suction and continous casting
  • up to 1 mm diameter and 100 mm length

On demand systems

  • High vacuum option – up to 10-5 mbar
  • 800 A plasma arc system
  • Czochralski crystal system – monocrystals up to 3000 °C
  • Ultrasonic forging – in situ severe plastic deformation
  • Electron Beam Unit – up to 30 kV
WE ARE THERE:

AMAZEMET Sp. z o. o. [Ltd.]

Al. Jana Pawła II 27

00-867 Warsaw

Poland

PHONE:

+48 573 481 303

E-MAIL:

office@amazemet.com

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AMAZEMET Sp. z o. o. | Al. Jana Pawła II 27, 00-867 Warszawa, Polska | Sąd Rejonowy dla M. St. Warszawy w Warszawie, XII Wydział Gospodarczy Krajowego Rejestru Sądowego | KRS 0000780516, NIP 9512482142, REGON 383017558 | Kapitał zakładowy – 26 250 PLN (opłacony w całości)