rePowder
ATOMIZING RESEARCH PLATFORM
by AMAZEMET
MORE THAN
ULTRASONIC
ATOMIZER
ALLOY AND
POWDER
PROTOTYPING
EASY AS NEVER
FEEDSTOCK IN ANY
SHAPE OR FORM
Failed printouts, chips, wire, rod, granulate and more – you can melt and atomize anything you want, without need for feedstock special preparation.
ULTRASONIC ASSISTED ALLOYING
For ideally homogeneous alloy, even from elements with significant difference in properties.
FULL CONTROL
OVER PROVIDING FEEDSTOCK, MELTING AND ATOMIZATION.
REPOWDER IS EQUIPPED IN TOOLS ALLOWING PRECISE ARC HANDLING AND MATERIAL MANIPULATION IN ALL THREE AXIS.
ULTRASONIC
ATOMIZATION
MOLTEN MATERIAL FORMS HIGH-FREQUENCY STANDING WAVE ON THE TOP OF SONOTRODE. DROPS OF MATERIAL SEPARATE FROM THE WAVE TOP FORMING SPHERICAL POWDER PARTICLES.
FEEDSTOCK IN ANY
SHAPE OR FORM
Failed printouts, chips, wire, rod, granulate and more – you can melt and atomize anything you want, without need for feedstock special preparation.
FULL CONTROL
Over providing feedstock, melting and atomization. rePowder is equipped in tools allowing precise arc handling and material manipulation in all three axis.
ULTRASONIC ASSISTED ALLOYING
For ideally homogeneous alloy, even from elements with significant difference in properties.
ULTRASONIC
ATOMIZATION
Molten material forms high-frequency standing wave on the top of sonotrode. Drops of material separate from the wave top, forming spherical powder particles.
RAISE
YOUR POWDER
QUALITY
PERFECTLY SPHERICAL PARTICLES
NO OTHER ATOMIZATION METHOD OFFERS SPHERICITY AS HIGH AS
UP TO 0,98
FREE FROM CONTAMINATION
AND CONTROLLABLE OXIDATION CONDITIONS THANKS TO AIRLOCK EQUIPPED POWDER CONTAINERS
PRECISE ALLOYING
WITH FULL MELTING CONTROL BY SPOT-ON MELTING TIG TORCH
PARTICLE SIZE CONTROL
THE HIGHER ULTRASONIC FREQUENCY, THE SMALLER PARTICLES
CLEAN ENVIROMENT
10-2 MBAR or 10-5 MBAR VACUUM IN THE CHAMBER
AVAILABLE SETUPS AND FEATURES
STANDARD CONFIGURATION
ARC-BASED ULTRASONIC ATOMIZER
OPTIONS AND UPGRADES
Process chamber
- Adaptable stainless-steel vacuum chamber
- Integrated with any add-0ns and upgrades
- Final vacuum level below 10-2 mbar in standard version equipped with dual stage oilpump
- Overpressure and vacuum sensor (Pirani)
- Additional ISO-KF/ISO-K ports for sensor and custom development
- Arc-melting system with 6 coldcrucibles
- Powder collection chamber with airlock
- Quartz glass viewport
Melting system
- 340 A 40% (290 A 60%) duty TIG system
- Plasma torch up to 500 A
- High Frequency Pulsation up to 20 kHz current pulsation
- Lift-off arc ignition
Ultrasonic system
- Standard 20 kHz system – 1,5 kW maximum power
- Quick release flange – tooling change within 5 minutes
- Universal tooling for atomization and ultrasonic-assisted alloying
- Dual water-air cooling
- Replaceable sonotrode tips
OPTIONS AND UPGRADES
Vacuum-tight sample manipulator
Induction melting
- 225 cm3 graphite crucible
- 1300 °C maximum operating temperature
- Designed for precious and non-ferrous alloys
Multifrequency ultrasonic generator
- Working with any ultrasonic system
- 17 to 70 kHz frequency range
- Full phase and amplitude monitoring
- Adjustable transducer voltage
Exhaust gas recirculation system
- Designed for continous operation
- Nanoparticles production
Ultrasonic casting
- Texture-less microstructure
- Suction and continous casting
- up to 1 mm diameter and 100 mm length
On demand systems
- High vacuum option – up to 10-5 mbar
- 800 A plasma arc system
- Czochralski crystal system – monocrystals up to 3000 °C
- Ultrasonic forging – in situ severe plastic deformation
- Electron Beam Unit – up to 30 kV
WE ARE THERE:
AMAZEMET Sp. z o. o. [Ltd.]
Al. Jana Pawła II 27
00-867 Warsaw
Poland
PHONE:
+48 573 481 303
E-MAIL:
office@amazemet.com
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AMAZEMET Sp. z o. o. | Al. Jana Pawła II 27, 00-867 Warszawa, Polska | Sąd Rejonowy dla M. St. Warszawy w Warszawie, XII Wydział Gospodarczy Krajowego Rejestru Sądowego | KRS 0000780516, NIP 9512482142, REGON 383017558 | Kapitał zakładowy – 26 250 PLN (opłacony w całości)