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In-situ alloy homogenization from raw elements | Application note
AMAZEMET partners faced challenges in the Sunflower project under the Clean Energy Transition Partnership – CETP call. The project aims to develop novel solar energy receivers for Concentrated Solar Power (CSP) plants that could be both more efficient (from ~20% to ~40%) and manufactured more sustainably. The project investigates 2 paths to reach its goals regarding Energy absorbed - SiC, a ceramic material, and FeCrAlY heat-resisting group of alloys as candidates to fulfill the project's goals.
In-situ alloy homogenization from raw elements | Application note
AMAZEMET partners faced challenges in the Sunflower project under the Clean Energy Transition Partnership – CETP call. The project aims to develop novel solar energy receivers for Concentrated Solar Power (CSP) plants that could be both more efficient (from ~20% to ~40%) and manufactured more sustainably. The project investigates 2 paths to reach its goals regarding Energy absorbed - SiC, a ceramic material, and FeCrAlY heat-resisting group of alloys as candidates to fulfill the project's goals.
Metal Additive Manufacturing / 3D Printing 101
Additive Manufacturing is a process of creating objects by adding material layer by layer, in contrast to traditional subtractive methods that remove material from a solid block. Metal Additive Manufacturing specifically involves the use of hard-to-machine metals to produce parts and components using bottom-up approach. This method allows for greater design flexibility, material efficiency, and the production of complex geometries that would be impossible or extremely difficult with conventional manufacturing techniques.
Metal Additive Manufacturing / 3D Printing 101
Additive Manufacturing is a process of creating objects by adding material layer by layer, in contrast to traditional subtractive methods that remove material from a solid block. Metal Additive Manufacturing specifically involves the use of hard-to-machine metals to produce parts and components using bottom-up approach. This method allows for greater design flexibility, material efficiency, and the production of complex geometries that would be impossible or extremely difficult with conventional manufacturing techniques.
From custom powders to 3D printed metal part | Application note
Developing new alloys specifically tailored for additive manufacturing (AM) is crucial to unlocking the full potential of this innovative manufacturing technique. While legacy alloys, developed primarily for traditional manufacturing processes such as casting or forging, can be used in additive manufacturing, they may not fully leverage the unique capabilities and process conditions inherent to AM. Read the article to find out, why the development of new alloys is so important for additive manufacturing!
From custom powders to 3D printed metal part | Application note
Developing new alloys specifically tailored for additive manufacturing (AM) is crucial to unlocking the full potential of this innovative manufacturing technique. While legacy alloys, developed primarily for traditional manufacturing processes such as casting or forging, can be used in additive manufacturing, they may not fully leverage the unique capabilities and process conditions inherent to AM. Read the article to find out, why the development of new alloys is so important for additive manufacturing!
Bioresorbable metal powders for additive manufacturing | Application note
Bioresorbable materials for additive manufacturing represent an innovative area in materials science and engineering combined with biomedical engineering for novel treatment routes of patients. Bioresorbable metals are designed to degrade safely within the body over time, eventually being absorbed without causing harm or toxicity. When used in additive manufacturing these metals can be shaped into complex, patient-specific implant with precision.
Bioresorbable metal powders for additive manufacturing | Application note
Bioresorbable materials for additive manufacturing represent an innovative area in materials science and engineering combined with biomedical engineering for novel treatment routes of patients. Bioresorbable metals are designed to degrade safely within the body over time, eventually being absorbed without causing harm or toxicity. When used in additive manufacturing these metals can be shaped into complex, patient-specific implant with precision.
Low volume production of superalloy powders | Application note
It can be seen that alloying had taken place during atomization, with Al, Cr and Ru distributed relatively homogenously within the Pt-based powder particles. The powders were spherical with a low number of fine satellite particles. This work shows that with use of AMAZEMET rePowder it is clearly possible to produce spherical metal powders for additive manufacturing from compacted elemental powders with even as low as ten grams of feedstock.
Low volume production of superalloy powders | Application note
It can be seen that alloying had taken place during atomization, with Al, Cr and Ru distributed relatively homogenously within the Pt-based powder particles. The powders were spherical with a low number of fine satellite particles. This work shows that with use of AMAZEMET rePowder it is clearly possible to produce spherical metal powders for additive manufacturing from compacted elemental powders with even as low as ten grams of feedstock.
High entropy alloys from pure elements | Case study
High entropy alloys are hard to obtain due to often usage of refractory elements. Thanks to the fact that arcMELTER can be equipped with focus plasma torch working with such elements is much smoother than just standard TIG torch.
High entropy alloys from pure elements | Case study
High entropy alloys are hard to obtain due to often usage of refractory elements. Thanks to the fact that arcMELTER can be equipped with focus plasma torch working with such elements is much smoother than just standard TIG torch.

Additive Manufacturing Applications Across Sectors

Additive manufacturing, commonly known as 3D printing, has rapidly evolved from a prototyping technology to a transformative force in various industries. This technology, which creates objects layer by layer from digital models, offers unprecedented design flexibility, customization, and efficiency. Here’s an in-depth look at how additive manufacturing is revolutionizing different sectors.

1. Aerospace and Defense

The aerospace and defense industries were among the earliest adopters of additive manufacturing. The technology’s ability to produce lightweight, complex components with high precision has led to significant advancements in these fields. For instance, 3D-printed parts are now used in aircraft engines, where weight reduction is crucial for fuel efficiency. The ability to print on-demand parts also reduces inventory costs and improves supply chain resilience, which is particularly valuable for military applications.

2. Automotive

In the automotive sector, additive manufacturing is used to create both prototypes and end-use parts. It enables rapid prototyping, allowing designers to iterate quickly and bring new models to market faster. For high-performance and luxury vehicles, 3D printing offers the possibility of custom components tailored to specific requirements. Additionally, the technology supports the production of complex geometries that would be impossible or cost-prohibitive with traditional manufacturing methods.

3. Healthcare

Additive manufacturing is revolutionizing healthcare with its ability to produce custom medical devices and implants. Personalized prosthetics, orthotics, and even bioprinted tissues are now feasible, improving patient outcomes significantly. For instance, surgeons can use 3D-printed models to plan complex surgeries, reducing operation times and improving precision. Furthermore, dental professionals use 3D printing to create custom crowns, bridges, and orthodontic devices with a perfect fit.

4. Consumer Goods

The consumer goods industry benefits from additive manufacturing through the creation of custom, on-demand products. This includes personalized items like eyewear, footwear, and jewelry. Companies can now offer consumers the ability to design their own products, creating unique, made-to-order items. Additionally, the technology allows for small-batch production runs, reducing the need for large inventories and minimizing waste.

5. Construction

Additive manufacturing is making its mark in construction with the advent of 3D-printed buildings. This technology allows for the rapid construction of complex structures with reduced labor costs and material waste. For example, entire homes and commercial buildings have been 3D printed using concrete and other materials. This approach not only speeds up construction times but also opens up new possibilities for innovative architectural designs.

6. Fashion

The fashion industry is exploring additive manufacturing for creating intricate designs and custom-fit garments. Designers can produce complex patterns and structures that are impossible to achieve with traditional textiles. Additionally, 3D printing allows for the creation of sustainable fashion items, as it reduces material waste and enables on-demand production, cutting down on overproduction and excess inventory.

7. Education and Research

In education and research, additive manufacturing serves as a valuable tool for experimentation and learning. Educational institutions use 3D printers to teach students about engineering, design, and manufacturing principles. Researchers utilize the technology to create prototypes for testing and to explore new materials and processes. This hands-on experience fosters innovation and prepares the next generation of engineers and designers.

The Science Behind Additive Manufacturing with AMAZEMET

AMAZEMET stands at the forefront of additive manufacturing innovation, providing cutting-edge solutions and insights that push the boundaries of what’s possible with this technology. AMAZEMET specializes in advanced materials and sophisticated processes that enhance the capabilities of 3D printing. Their expertise includes:

  • Advanced Materials: AMAZEMET develops and utilizes a wide range of materials tailored for specific applications. These materials include high-performance metals and composites that meet the rigorous demands of industries such as aerospace, healthcare, and automotive.
  • Innovative Processes: The company leverages state-of-the-art additive manufacturing techniques, such as Selective Laser Melting (SLM), Electron Beam Melting (EBM), and Directed Energy Deposition (DED). These processes allow for the creation of complex geometries and high-precision parts that traditional manufacturing methods cannot achieve.
  • Research and Development: AMAZEMET is deeply involved in R&D, constantly exploring new methods and materials to improve additive manufacturing. Their work includes developing new alloys, optimizing printing parameters, and integrating advanced simulation software to predict and enhance print quality.
  • Applications and Insights: AMAZEMET’s application notes and case studies provide valuable insights into the practical applications of additive manufacturing. These resources highlight successful projects and innovations, offering ideas and inspiration for various sectors looking to leverage 3D printing technology.

 

Through these advanced capabilities, AMAZEMET is driving the additive manufacturing industry forward, helping businesses and researchers unlock the full potential of this transformative technology.

Additive Manufacturing Applications Driving Change

Additive manufacturing is a powerful tool that is transforming industries by enabling innovative designs, reducing costs, and improving efficiency. From aerospace to healthcare, its applications are vast and varied, offering new possibilities and driving progress in multiple fields. As the technology continues to advance, its impact on the way we design, produce, and consume products will only grow, ushering in a new era of manufacturing.

 

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