Freedom in Metal AM Develompent & Production
Take the step into alloy development
Research and education in materials science play a crucial role in driving innovation across multiple industries, from aerospace and energy to healthcare and electronics. Advanced manufacturing techniques, novel alloy development, and sustainable material processing are key research areas requiring access to high-precision experimental tools. Ultrasonic atomization, additive manufacturing and high-vacuum heat treatment provide unique opportunities for researchers to explore, develop, and refine new materials, especially if you combine them all.
RESEARCH & EDUCATION
What to choose: commercial alloy or path to a new alloy?
What to choose: commercial alloy or path to a new alloy?
Most of the research article rely on commercial materials to explore advanced processing techniques such as heat treatment, plastic deformation, and additive manufacturing. While these materials enable the study for proven-to-work materials, the opportunity to tailor chemical compositions for optimized performance is often overlooked. This limitation hinders breakthroughs in material innovation, restricting researchers from fully leveraging their experimental capabilities to develop next-generation alloys with enhanced properties. Addressing this challenge requires access to flexible material synthesis methods that allow for the precise control of composition, microstructure, and performance characteristics.
Most of the research article rely on commercial materials to explore advanced processing techniques such as heat treatment, plastic deformation, and additive manufacturing. While these materials enable the study for proven-to-work materials, the opportunity to tailor chemical compositions for optimized performance is often overlooked. This limitation hinders breakthroughs in material innovation, restricting researchers from fully leveraging their experimental capabilities to develop next-generation alloys with enhanced properties. Addressing this challenge requires access to flexible material synthesis methods that allow for the precise control of composition, microstructure, and performance characteristics.
Limitations in Powder Synthesis
Traditional powder production methods often restrict researchers from developing novel alloy compositions. The need for spherical, flowable powders with controlled particle size distribution is a fundamental challenge in materials research on additive manufacturing and other powder metallurgy methods.
Complexity of High-Temperature Processing
Heat treatment of reactive and refractory metals requires precise atmospheric control to avoid oxidation and contamination, making traditional methods unsuitable for many research applications.
High Costs and Limited Accessibility
Many research institutions lack the funding or infrastructure for in-house powder synthesis and advanced heat treatment, limiting their ability to conduct cutting-edge materials development.
Sustainability Challenges
The push for environmentally friendly materials science requires new approaches to metal recycling, re-atomization of powders, and energy-efficient processing methods.
CHOOSE YOUR COMPOSITION
How to test the new material
Exploring new materials requires a flexible approach to testing and development. From initial alloy design to advanced processing methods, selecting the right pathway is key to evaluating material properties and unlocking their full potential.
01
Arc Melting
Preliminary alloy development can be conducted using arc melting, enabling researchers to quickly evaluate new compositions. The resulting alloyed samples can then be used as feedstock for further processing, such as heat treatment, atomization or milling into fine powders, facilitating subsequent material studies.
02
Powder Blending
Researchers can experiment with powder mixtures instead of pre-alloyed, atomized materials. While this method offers flexibility in composition, it presents challenges in achieving chemical homogeneity, as powder blending may lead to segregation or inconsistent microstructures in final components.
03
Services
Advanced material processing services support research efforts by offering specialized techniques such as custom alloy production, powder synthesis, and heat treatment. Access to such services enables researchers to refine and optimize material properties, ensuring they meet specific experimental and industrial requirements.
04
Cooperation
Collaboration between research institutions and technology providers plays a crucial role in advancing alloy development. Knowledge-sharing and access to cutting-edge processing techniques facilitate the exploration of novel materials, helping to drive scientific progress and innovation in metallurgy and advanced materials science.
R&D CENTRE
Meet the AMAZEMET and challenge our R&D Center
As a leading provider of advanced materials processing solutions, AMAZEMET bridges the gap between academia and industry by delivering cutting-edge ultrasonic atomization, arc/induction melting, and high-vacuum heat treatment technologies. With expertise in novel alloy development, powder recycling, and precision thermal processing, AMAZEMET empowers researchers to push the boundaries of materials innovation.
Arc Melting – Accelerating Alloy Development with
Preliminary alloy development can be conducted using arc melting, enabling researchers to quickly evaluate new compositions. The resulting alloyed samples can then be used as feedstock for further processing ARCmelter, researchers gain access to a compact and efficient system for melting high-purity metals and alloys under controlled conditions, ensuring repeatable and high-quality material synthesis. The most important is that system can be upgraded in to the ultrasonic atomizer rePOWDER!
Arc Melting – Accelerating Alloy Development with
Preliminary alloy development can be conducted using arc melting, enabling researchers to quickly evaluate new compositions. The resulting alloyed samples can then be used as feedstock for further processing ARCmelter, researchers gain access to a compact and efficient system for melting high-purity metals and alloys under controlled conditions, ensuring repeatable and high-quality material synthesis. The most important is that system can be upgraded in to the ultrasonic atomizer rePOWDER!
High-performance alloy atomization – Tailoring Compositions with rePOWDER
AMAZEMET rePOWDER, ultrasonic atomizer allows for the efficient production of spherical, homogeneous powders, overcoming the limitations of blended powders and commercial powders enabling researchers to create tailored material compositions.
Material Processing – Optimizing Properties with inFURNER
Heat treatment is a critical step in refining the properties of new alloys. inFURNER, a high-vacuum furnace, provides researchers with precise temperature control and contamination-free environments, ensuring optimal phase transformations and microstructural evolution. This technology is particularly valuable for reactive and refractory metals requiring specialized processing conditions. Additionally, by using the high pressure gas quenching you can play with metastable phases.
Re-Atomization and out-of-spec powder recycling – Sustainable Solutions with Powder2Powder
Sustainable research practices are supported by Powder2Powder, a revolutionary technology that enables the re-atomization of blended and/or out-of-spec powders. Researchers can recycle materials, refine powder characteristics, and develop novel alloys without excessive material waste, making it a key solution for efficient and cost-effective research.
Scientific Publications and Industry Collaborations
AMAZEMET actively contributes to the advancement of alloy development and materials science. Explore our recent scientific publications highlighting our innovations:
01
Unlocking the Secrets of Ultrasonic Atomization for High-Quality Metal Powders
This study sheds new light on the complex dynamics of ultrasonic atomization, revealing how cavitation and capillary wave interactions shape powder morphology. With in situ high-speed imaging and practical trials on liquid aluminum, the research demonstrates how precise control over particle size and shape can enable the production of perfectly spherical powders tailored for additive manufacturing.
02
Can Additive Manufacturing Improve Corrosion Resistance of Mg-Li Alloys?
Exploring the effects of laser powder bed fusion and pulse plasma sintering, this research compares how different powder consolidation techniques influence the microstructure and corrosion behavior of Mg-Li alloys. The study highlights both the potential and limitations of modern powder metallurgy in producing lightweight, corrosion-resistant materials for advanced engineering applications.
03
Controlling Crystallization: A New Path to Tailored Metallic Glass Composites in 3D Printing
This work introduces an innovative two-stage melting and high-pressure HIP process to precisely control crystallization during laser powder bed fusion of metallic glasses. By fine-tuning process parameters, researchers demonstrate how to create complex, part-specific amorphous-crystalline composites, unlocking new design opportunities in advanced additive manufacturing.
WHY AMAZEMET
AMAZEMET provides three essential solutions for the research and education sector:
From precision powder production to advanced heat treatment systems, AMAZEMET offers a comprehensive portfolio of solutions designed to optimize brazing processes. Our technologies help manufacturers achieve consistent joint quality, extend product life, and enhance production sustainability.
rePOWDER
A state-of-the-art ultrasonic atomization system enabling researchers to produce tailored metal powders from pure elements, fostering the development of next-generation materials.
inFURNER
A high-vacuum furnace designed for precise heat treatment of advanced materials, ensuring controlled phase transformations and minimal contamination.
Powder2Powder
A revolutionary re-atomization technology for sustainable material research, allowing the reuse and refinement of metal powders in experimental studies.
FREEDOM IN METAL AM
DEVELOPMENT & PRODUCTION
ENABLING MATERIALS FOR CUTTING-EDGE APPLICATIONS
Explore Our Work in Action
Discover how AMAZEMET supports research and innovation through real-world collaborations and deep technical insights
Case Studies
Our case studies showcase how we’ve supported partners across industries with tailored solutions—from alloy development to process optimization. They focus on real challenges and how our technology helped turn ideas into results.
Universities and research institutes today face the challenge of quickly changing research directions and the need to adapt their equipment to new projects, often within tight budget constraints. AMAZEMET’s rePOWDER ultrasonic atomization system addresses this by providing an open platform designed for modular expansion. This allows institutions to start with a core system and expand their capabilities as research needs evolve and funding becomes available. The journey of the Technical University of Munich (TUM) with rePOWDER is a prime example of this principle, showing how upgradability supports innovation and protects the long-term value of research investments.
Since our foundation in 2019 as a dynamic spin-off from the prestigious Warsaw University of Technology, we at AMAZEMET have rapidly established ourselves as key innovators in the additive manufacturing (AM) and advanced materials sector. In just six dynamic years (as of May 16, 2025), we have demonstrated remarkable growth and technological prowess, driven by our mission to empower scientists and engineers worldwide with cutting-edge solutions for material development and processing. We are proud that despite numerous market perturbations, our company has remained profitable and is committed to sustainable development. This case study highlights our journey, impactful innovations, and the significant milestones we've achieved.
At AMAZEMET, we understand that the path to groundbreaking scientific discoveries often involves a lengthy and demanding process of securing funding. Our mission extends beyond providing innovative technological solutions; we strive to be a supportive partner for scientists at every stage of their journey. The case study of our collaboration with Chemnitz University of Technology (CUT) and the implementation of the rePOWDER system perfectly illustrates this approach.
Discover how arcMELTER efficiently transforms CNC machining chips into high-quality ingots for severe plastic deformation (SPD). This case study highlights the use of a getter for inert atmosphere purification before homogenization. Learn about this sustainable, cost-effective closed-loop approach to metal production and material valorization.
Learn how arcMELTER transformed poorly flowing irregular powder into spherical feedstock suitable for Direct Energy Deposition. This case study details how the process also enabled alloy homogenization with an additional element, improving thermal stability and precipitation hardening, unlocking new possibilities for advanced component manufacturing.
Explore how arcMELTER facilitated the creation of a custom Mg-25%Ag master alloy, bypassing temperature limitations and evaporation issues of induction melting. This case study demonstrates a novel approach to precise alloying with pure elements, offering greater control and flexibility for material property tailoring without relying on commercially available master alloys. Discover the benefits for mechanical, corrosion, and thermal properties.
Discover how we utilized arc melting (arcMELTER) for in-situ phase transformation in TiB2/Ti MMCs, achieving unique dendritic structures and avoiding additive manufacturing challenges. This case study highlights the potential of this technology for advanced materials in aerospace and automotive applications. Explore the property testing results and future research directions.
High entropy alloys are hard to obtain due to often usage of refractory elements. Thanks to the fact that arcMELTER can be equipped with focus plasma torch working with such elements is much smoother than just standard TIG torch. Additionally with the use of inFURNER you can perform the test of anneling time influence and thermal stability of HEA microstructure in casted state, powder form obtained by rePOWDER of after your powder-based manufacturing process.
Application Notes
Application notes provide a deeper look into the technical aspects of our systems, methods, and materials. They’re ideal for researchers and engineers seeking detailed knowledge and insights to guide their own experiments and development work.
LET’S TALK
Advance Your Research with AMAZEMET’s Cutting-Edge Technologies
Discover how ultrasonic atomization and high-vacuum heat treatment can enhance your research capabilities.
Contact us today to get a quote for your customized rePOWDER setup.
