AMAZEMET

Freedom in Metal AM Develompent & Production

ABOUT US

It all started as an academic pursuit and evolved into a pioneering company in the field of material science and engineering. Let’s explore how our mission and vision, and what the future holds for us.

ABOUT US

Scientific collaboration is in our DNA

OUR STORY

It's the year 2016. In the laboratories of Warsaw University of Technology, a Ph.D. student needed 200 g of bulk metallic glass powder. Powder, which was supposed to be a feedstock material for his research on alloy design for laser powder bed fusion. However, such a small quantity of gas atomized powder batch production exceeded the project budget by two times.

The solution was already out there, but it had been forgotten for 40 years – ultrasonic atomization technology. Upon rediscovering this technique, it was decided to build a new system, later to be developed into rePowder device – and produce metal powders in-house.

This is the story of AMAZEMET founder and inventor, Łukasz Żrodowski, and the origin of the company's core mission: to broaden scientific possibilities in materials development and metal additive manufacturing by spreading knowledge and delivering novel tools for researchers worldwide.
AMAZEMET

MISSION

Spreading knowledge and creating new reality by facilitation of acces to the newest technologies, thanks to constant scientific development.

Delivery of the highest quality, customized products to our clients and partners as a result of our deep understanding of their needs.

VISION

AMAZEMET as an international company being an executive partner for many scientific organizations and technological companies in technology development and prototyping.

World-class leader in ultrasonic technologies.

OUR EXPERISE

AMAZEMET BACKGROUND

AMAZEMET, a 2019 spin-off from Warsaw University of Technology, specializes in providing and developing advanced ultrasonic atomization devices for tailored powder manufacturing and compact high-vacuum furnaces for post-processing and heat-treatment applications. Laboratory-scale solutions like rePOWDER and inFURNER support leading researchers worldwide in Additive Manufacturing and beyond.

Building on its expertise in materials science, AMAZEMET has expanded its operations to include the production of custom metal powders tailored to specific requirements.

Additionally, it offers production and engineering services such as welding, CNC machining, metal 3D printing, for demanding small and medium production runs.

Rooted in academia, AMAZEMET actively collaborates on research projects to develop innovative materials for AM, mantaining a strong ties with scientists and academic institutions all around the globe.

AMAZEMET

For the development of metal additive manufacturing

Being both a production company and the Warsaw University of Technology spin-off AMAZEMET combines the understanding of relevant fundamental science and academic environments with industrial processes and needs. These qualities make the company a perfect partner for scientific collaboration.

As a part of different consortia, AMAZEMET provides know-how in the area of materials science, 3D printing process, metal powder materials, ultrasonic technology, postprocessing, and other methods and technologies connected with metal 3D printing and materials development.

PARTNERSHIP

Years of Close Collaboration with Industry Leaders

At AMAZEMET, we value long-term relationships founded on trust and shared expertise. Through the years AMAZEMET partnered up with several world-recognized companies. Together, we’ve developed innovative solutions, tackled complex challenges, and driven advancements in many fields:

From 2023 AMAZEMET is also a Sales Representative in Poland for Colibrium Additive (former GE Additive) – the leading company in metal 3D printing technology. AMAZEMET’s role is the distribution of Arcam and Concept Laser devices in the Polish additive manufacturing market.

Aconity3D – the producer of modular metal 3D printers aimed mostly at R&D of additive manufacturing technologies.

Blue Power Casting Systems – German company that develops gas atomization technologies and casting systems while specializing in induction melting technology. Together Blue Power and AMAZEMET work on compact induction-based ultrasonic powder atomizer AUS500.

COLLABORATION

OUR SCIENTIFIC PARTNERS

Our collaborations drive innovation and push the boundaries of materials science. Meet AMAZEMET’s trusted academic partners who play a key role in advancing our research and technological developments. Together, we shape the future of additive manufacturing and beyond.

VIDEOS

Industry leaders about Amazemet

Discover real-world experiences from our clients and partners. Watch videos to learn how AMAZEMET’s innovative solutions have transformed their research, development, and manufacturing processes.

Freemelt ONE & AMAZEMET’s rePOWDER Ultrasonic Atomizer

Colibrium Additive at Formnext 2024 | Jose Greses Exclusively For AMAZEMET

TU Darmstadt & AMAZEMET Magnetocalorics Research

AMAZEMET & f3nice | Matteo Vanazzi | Sustainable Innovation with rePOWDER

OUR CUSTOMERS

Trusted by Innovators Worldwide

AMAZEMET is proud to collaborate with a diverse range of clients who trust our cutting-edge solutions to advance their projects. Explore some of our key partnerships with industry leaders and innovators driving progress in additive manufacturing and materials science.

r&d
RESEARCH & DEVELOPMENT

Scientific cooperation

One of the most important challenges facing the development of science and industry is the formation of partnerships that foster interdisciplinary and international cooperation – for example, research project collaborations between companies and universities.

The greatest value for partners who collaborate with AMAZEMET is the scientific support of the Warsaw University of Technology. The specialists involved in these projects have extensive experience in materials engineering, and they understand the need for research and development. Applying these skills while using innovative technologies, such as ultrasonic atomization, makes AMAZEMET a unique contributor to the consortium.

RESEARCH PROJECTS

Projects in which we participate

Over the past few years, AMAZEMET has participated in more than 30 consortia involving projects such as EIC Pathfinder, M-ERA.NET, CETP, RFCS, Horizon 2020, and ESA-funded projects. Currently AMAZEMET has been granted 8 international projects.

PD4AM2SoftMag makes use of the available ultrasonic powder processing technology that was newly developed at the participating Hop-On Facility to support the extensive research of the AM2SoftMag project. The aim is to optimize processing routes via ultrasonic melting for the production of high quality Fe-based amorphous powder particularly suitable for the additive manufacturing (AM) of complex shape amorphous soft-magnetic components for highly efficient electrical machines. The main ambition of PD4AM2SoftMag is to up-scale the novel ultrasonic atomization technology for high-throughput production of Fe-based amorphous powder with the goal to compete against today’s powder gas atomization techniques in terms of cost and quality of powders. PD4AM2SoftMag brings added value, flexibility to AM2SoftMag and it mitigates its risks. PD4AM2SoftMag shares the same vision of AM2SoftMag that, one day, 3D printing will become the de facto standard technology for the manufacturing of soft-magnetic materials for highly efficient electrical machines. To prove the viability of the approach, the partners expect to demonstrate superior properties of the ultrasonic atomized powder to meet high-quality standards for the selecting laser melting (SMLSLM) process used by AM2SoftMag for the AM of the soft-magnetic components. Major breakthroughs is in a will be made toward the flexible and large-scale production of superior soft-magnetic Fe-based amorphous powder for the AM2SoftMag technology. Thereby PD4AM2SoftMag contributes to enhance the energy efficiency of electrical devices and thus substantially contribute to the European Green Deal.

The BIOMET4D project focuses on developing biodegradable, shape-morphing metallic actuators for minimally invasive surgeries. AMAZEMET’s role involves advancing the atomization of Mg and Zn-based alloys, crucial for producing high-quality powders used in multi-material printing. Their efforts emphasize sustainability and a circular economy by optimizing powder production and recycling processes, thereby minimizing waste and reducing environmental impact while ensuring high standards for medical applications.

Additive manufacturing (AM) has emerged as a promising new technology, offering high efficiency, low cost and adaptability. However, despite the use of laser powder bed fusion (LPBF), AM currently struggles to produce complex geometries cost-effectively on a large scale. The EU-funded GlobalAM project aims to address this challenge and advance AM capabilities. It will develop a hybrid production approach on non-metallic substrates that exploits the flexibility of LPBF and accommodates the production of complex components to significantly accelerate the manufacturing process. In addition, the project will integrate state-of-the-art methods and technologies to enable large-scale production, as demonstrated by the manufacture of a power electronics cooling device.

High manganese steels are the go-to structural material for applications requiring high corrosion resistance, but their properties are typically inferior to WC-Co materials used in coating applications. AMAZEMET’s role in the project is the atomization of novel high-manganese steel alloys developed during the project, which could, due to the work-hardening effect, replace WC-Co coatings, providing a Co-free alternative for industrial applications.

AMAZEMET will support the project by providing custom FeCrAlY alloy powders using its ultrasonic atomization technology for Spark Plasma Sintering (SPS) and Powder Bed Fusion Electron Beam (PBF-EB) processes. These powders will help manufacture open volumetric receivers with enhanced properties crucial for concentrated solar power energy plants. Additionally, AMAZEMET will engage in CO2 footprint and lifecycle assessment processes.

The NewAIMS project aims to develop high-performance steel for Additive Manufacturing (AM) by combining optimized chemical composition with non-conventional time-temperature processes, achieving microstructures beyond typical AM processes. As a spin-off of Warsaw University of Technology, AMAZEMET participates in NewAIMS by testing ultrasonic atomization and high-temperature LPBF processing of innovative steels resistant to cracking. As an SME partner, AMAZEMET supports research projects and is open for new challenges and collaborations to develop new alloys suited for powder metallurgy.

The 3D-BioMg project focuses on developing bioresorbable magnesium-based alloys, specifically Mg-Zn-Zr, for use in orthopedic implants and scaffolds. By integrating rapid prototyping techniques with advanced post-processing, the project seeks to achieve stable corrosion rates and enhanced mechanical properties suitable for temporary implants. As a spin-off of Warsaw University of Technology, AMAZEMET contributes to 3D-BioMg with its expertise in ultrasonic atomization and LPBF technology, producing high-purity magnesium powders optimized for additive manufacturing.

The project aims to explore alternative hydrogen storage methods in materials such as silica aerogels and high-entropy alloys (HEAs) to increase energy efficiency, storage reliability, and safety under a low pressure of 3.5 MPa, enabling its use as a flexible and scalable energy source at ambient temperature. AMAZEMET’s role is the atomization of multiple HEAs that will be developed during the project, such as TiVZrNbHf.

Patented technology
PATENTED TECHNOLOGY

STRONG FOUNDATION OF OUR SOLUTIONS

Strong Patents Behind AMAZEMET’s Technology

Our solutions, including the groundbreaking rePOWDER ultrasonic atomizer, are based on patented technology, which protects their uniqueness and reliability. Our portfolio of over 12 patents worldwide, continues to solidify our position at the forefront of technology. By securing intellectual property, we provide our clients with innovative and trusted technologies that drive progress in industries such as additive manufacturing, powder metallurgy, recycling and more.

SCIENCE

GROWING LIST OF PUBLICATIONS

In AMAZEMET we are committed to the dissemination of groundbreaking research in advanced materials, metallurgical engineering and additive manufacturing. Our publications include scholarly articles that delve deep into a range of topics and offers unique insights into cutting-edge methodologies. We take pride in fueling the curiosity of researchers and practitioners alike, fostering an environment conducive to learning, discovery, and the broadening of intellectual horizons.

Publications

Upcycling of Copper Scrap into High-Quality Powder for Additive Manufacturing: Processing, Characterization, and Sustainability Assessment

Authors: Mohammad Pourshams; Hediyeh Dabbaghi; Behrang Poorganji; Mohammad Elahinia

Publications

New insights into the mechanism of ultrasonic atomization for the production of metal powders in additive manufacturing

Authors: Mohammad Pourshams; Hediyeh Dabbaghi; Behrang Poorganji; Mohammad Elahinia

Publications

Alloy Development from Sustainable Materials – Close-Loop of Materials Using Ultrasonic Atomization

Authors: Mohammad Pourshams; Hediyeh Dabbaghi; Behrang Poorganji; Mohammad Elahinia

Publications

Additively Manufacturable High-Strength Aluminum Alloys with Coarsening-Resistant Microstructures Achieved via Rapid Solidification

Authors: Mohammad Pourshams; Hediyeh Dabbaghi; Behrang Poorganji; Mohammad Elahinia

Publications

Micro-encapsulation of Si-Fe ultra-high temperature phase change material: Fabrication and basic energy storage properties

Authors: Mohammad Pourshams; Hediyeh Dabbaghi; Behrang Poorganji; Mohammad Elahinia

Publications

Alloy Design for Additive Manufacturing of Shape Memory Alloys

Authors: Mohammad Pourshams; Hediyeh Dabbaghi; Behrang Poorganji; Mohammad Elahinia

Publications

Novel titanium-based sulfur-containing BMG for PBF-LB/M

Authors: Hanna Schönrath, Jan Wegner, Maximilian Frey, Martin A. Schroer, Xueze Jin, María Teresa Pérez-Prado, Ralf Busch & Stefan Kleszczynski

Publications

Polymer-based filaments with embedded magnetocaloric Ni-Mn-Ga Heusler alloy particles for additive manufacturing

Authors: Álvaro Díaz-García, Jia Yan Law, Łukasz Żrodowski, Bartosz Morończyk, Rafał Wróblewski, Victorino Franco

Publications

Novel Cold Crucible Ultrasonic Atomization Powder Production Method for 3D Printing

Authors: Łukasz Żrodowski, Rafał Wróblewski, Tomasz Choma, Bartosz Morończyk, Mateusz Ostrysz, Marcin Leonowicz, Wojciech Łacisz, Piotr Błyskun, Jan S. Wróbel, Grzegorz Cieślak, Bartłomiej Wysocki, Cezary Żrodowski and Karolina Pomian

Publications

New insights into the mechanism of ultrasonic atomization for the production of metal powders in additive manufacturing

Authors: Abhinav Priyadarshi, Shazamin Bin Shahrani, Tomasz Choma, Lukasz Zrodowski, Ling Qin, Chu Lun Alex Leung, Samuel J. Clark, Kamel Fezzaa, Jiawei Mi, Peter D. Lee, Dmitry Eskin, Iakovos Tzanakis

FREEDOM IN METAL ADDITIVE MANUFACTURING DEVELOPMENT & PRODUCTION

FREEDOM IN METAL ADDITIVE MANUFACTURING DEVELOPMENT & PRODUCTION

OUR TEAM

MEET OUR EXPERTS

Meet the people who stand behind AMAZEMET and learn more about our team members, their areas of expertise, and how they contribute to our mission and vision as a company. Explore our website and discover what makes our team truly exceptional.

Łukasz_Żrodowski

Łukasz Żrodowski

CEO, co-founder

Adrian_Truszkowski

Adrian Truszkowski

Sales Director

Bogdan Dąbrowski

Sales Manager

Jakub_Ciftci

Jakub Ciftci

Application Engineer

Choma
Tomasz Choma

Application Engineer

Bartosz Morończyk

Application Engineer

AMAZEMET – ADDITIVE MANUFACTURING COMPANY

The company is the people. It’s the team that is the backbone of AMAZEMET’s success – being a metal additive manufacturing solutions market leader.

As the company provides various devices and technologies for additive processes, the team is made up of talented individuals with expertise in different fields: from additive technologies, printing process, and the materials market, to production process, project management, and material science. These people share a passion for pushing the boundaries of what is possible with technology in the advanced metal additive manufacturing sector.

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